2013年9月26日星期四

Single crystal diamond cutting tool must be used for large particles

(mass greater than 0.1g, the best path length not less than 3mm), mainly used in surface roughness, geometry, high precision and dimensional accuracy requirements of precision and ultra precision machining applications fields.Natural diamond single crystal diamond is the most wear-resistant material. Fine texture of its own, after fine grinding, cutting edge  edge edge colde saw blade  radius as small as 0.008 ~ 0.005μm. But more brittle natural single crystal diamond, the crystal anisotropy, different surfaces or in the same plane of the crystal in different directions were different hardness, during grinding and use must choose the right direction. The use of harsh conditions, coupled with natural single crystal diamond resources are limited, the price is very expensive, so they use a production PCD, PCD / CC and CVD diamond tools. Natural single crystal diamond diamond saw blade is mainly used for some of the ultra-precision machining non-ferrous metals or gold jewelry production.Synthetic single crystal diamond the size, shape and performance are in good agreement, present due to high pressure technology matures, a certain size can be prepared by synthetic single crystal diamond, especially in the processing of high wear-resistant laminated wood, it performance than PCD diamond cutting edge will metal grinding wheel  not cause premature passivated.Synthetic polycrystalline diamond (PCD) and synthetic polycrystalline diamond and carbide composite blade (PCD / CC)PCD is at high temperature (about 1800 ℃), pressure (5 ~ 6MPa), the use of cobalt and other metal binding agent to a number of polycrystalline diamond crystal powder polycrystalline material, although slightly lower than the hardness of a single crystal diamond, but it is randomly oriented diamond grains polymerization, is isotropic, as can be arbitrarily oriented cutting tool sharpening, no natural diamond that must be selected as the best cleavage plane as a rake. Diamond saw blade during cutting, the cutting edge is very sensitive for accidental damage, wear resistance is also strong, long stay sharp cutting edge, can be used when machining high speeds and larger cutting depth ( eat deep), life in general is higher than WC-based cemented carbide cutting tools 10 to 500 times, and because of PCD in a conductive metal binding agent, making PCD easy cut to shape, and abundant sources of raw materials, and  Diamond tool its price is only dozens of natural diamond a fraction of one to ten, one has become a traditional WC-based cemented carbide cutting tools, high-performance alternatives.PCD inserts to improve the toughness and weldability in the cemented carbide substrate, sintered or pressed on the surface of 0.5 ~ 1mm thick layer of the composition of PCD diamond composite blade (PCD / CC). PCD / CC welding or machine folder available way of making knives. Due to its good weldability, regrinding easy, low cost, and therefore widely used. Diamond saw blade should be noted that, PCD and PCD / CC tool edge sharpness and better surface quality are monocrystalline diamond, while its workability is poor, the grinding ratio is small, it is difficult according to the geometry of any head shape, still can not be easily manufactured with chipbreakers indexable end mills and other geometric shapes and complex products.

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