2013年9月26日星期四

Alloy saw blade when grinding many factors

1, the matrix deformation, inconsistent thickness, bore tolerances big. Congenital defects of the base there is a problem, no matter the kind of graphics device, there is grinding errors. Matrix deformation on the two side angle bias; matrix inconsistent thickness right rear corner and edge front corner of bias, such as the existence of cumulative tolerance is too large, the quality and accuracy of the blade severely affected.
2, grinding teeth grinding effect on the structure. Alloy saw blade grinding machine structure and assembly is good or bad, about two types of models currently on the market: one is floating in Germany Seoul ink types. The type with vertical grinding off, all the advantages of hydraulic stepless movement, all of the feed system using V-shaped guide rail and ball screw work, grinding or big arm with slow feed forward, rewind retraction, Clips cylinder regulator center support piece flexible and reliable, accurate positioning pulling teeth, blade positioning center firmly self-centering, arbitrary angle adjustment, cooling flush reasonable, man-machine interface, high precision grinding off, pure grinder rational design; diamond saw two categories namely At present horizontal, such as Taiwan and Japan models, mechanical transmission gears and mechanical clearance exists dovetail slide accuracy, stable performance low clip, branched piece center adjustment difficult, pulling teeth institution or poor reliability, flat two sides, left and right rear corner is not a center grinding, producing large deviation angle difficult to control, mechanical wear disaster ensure accuracy.
3, welding factor. Welding Alloys for moderate deviations and impact grinding precision, resulting in a large pressure while grinding, while pressure is small, the posterior horn of the same generation of the above factors, welding angle difference, human factors will inevitably have on the grinding wheel, etc. factors produce unavoidable impact.
4, wheel width affect the quality and size. Optional wheel running gold films, note wheel size, granularity is too coarse grinding wheel produced traces wheel easy to plug the optional fine granularity grinding less easy to burn knife. Diamond Saw wheel diameter and wheel width  stone drill bits length width thickness is based alloy or a different tooth surfaces and alloys of each case may be, not a corner after corner or front wheel specifications are the same as any different from tooth grinding, must be targeted to choose a suitable size wheel.
5, grinding feed speed. Alloy saw blade grinding entirely good or bad decision grinding feed rate, generally alloy saw blade feed rate at from 0.5 to 6 mm / s can not exceed this value should be 20 per minute teeth, the ultra in every minute 20 tooth feed rate is too large, it will have serious knife tumors or burning alloy wheel impact generated convex and concave surface precision grinding wheel wasted.
6, grinding feed rate, the choice of wheel size on the amount of feed has an extremely important significance. General grinding wheel recommendation to use 180 # 240 # 240 # to use at most an opt 280 # 280 # to 320 #, or to adjust the feed rate.
7, grinding center. All grinding the blade and the substrate as the center, rather than with the blade as the center, get it out flat grinding center, rear angle, rake angle with a processing center can not be sharpened a saw blade, saw blade grinding three processes the center can not be ignored. Grinding diamond saw blade side angle is still careful observation alloy thickness, the thickness change with different grinding center, regardless of how the alloy thickness, the grinding surface grinding wheel center line and the welding position to be maintained in a straight line, or have carbide tipped saw blade  a poor impact angle cutting.
8, pulling teeth institutions can not be ignored. Regardless of how the structure of any grinding, pulling teeth designed to coordinate accuracy sharpening design quality, machine adjustment pulling teeth acupressure reasonable position in the tooth surface, and not with the move is extremely critical, back teeth when pulling teeth claw should flexible and reliable.
9, Clips institutions: institutions firmly clip stable and reliable quality is the main part of the Brothers, the Brothers when any clip institutions can not have the slightest loosening, or grinding teeth deviation seriously out of control.
10, grinding itinerary. Regardless of any part of the blade grinding, grinding grinding stroke is very important, generally require grinding wheel or exit out of the workpiece 1 mm 1 mm is appropriate, or  cutting discs tooth blade produces two faces.
11, the program options: Sharpening generally provided with a rough and fine grinding three different programs options, depending on the degree of demand for product selection, and finally recommended when grinding rake angle grinding process.
12, coolant grinding teeth grinding fluid that is good or bad decision. Diamond saw blade grinding produce large amounts of tungsten partridge, diamond wheel powder, not timely flushing and cleaning of grinding wheel tool surface pores, causing the surface of the grinding tool can not grind finish, there is not enough cooling will burn alloys.

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