2013年8月18日星期日

diamond tool can process high hardness work

High hardness of diamond tool can process work:
PCD, PCBN two kinds of superhard material tools covering most machinable materials with high hardness cutting fields. PCD tool allows the surface roughness of Ra1.6-Ra0.16; PCBN cutting tool surface roughness can reach Ra1.6-Ra0.3. Machining, especially metal cutting process many occasions to turning, boring, milling instead of grinding process, so that the power trowel  product parts simplify the structure, size, high precision, shape and position error is small, the production efficiency. Since turning, boring, milling cutter with compression of the  carbide drill bits workpiece to be machined parts of the surface compressive stress after processing was like, help to improve the quality of product parts.
Dimensionally stable parts to be processed:
As superhard material tools high wear resistance, its life is much higher than carbide tools, parts to be machined dimensional stability, low cost production site quality management. Small pieces, a large number of the production process, tooling parts superhard material process capability index is high and stable, can greatly reduce the sampling frequency. Large small batch production process, large parts of the finished surface size consistency, shape, small error, can reduce the test items. Products, defective products, inspection fees are decreased substantially.
Comprehensive economic efficiency:
1, due to the frequency and masonry drill bits  duration to reduce downtime, increase production throughput, decrease the number of waste products.
2, the use of equipment, electricity, labor costs and lower management fees.
3, PCBN and PCD tools in a suitable occasion, simply use the appropriate one-piece machining products are generally lower than the total cost of additional tooling costs.

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